apazol Reactive AS/W Dyes | Product Name | 1/1 Standard Depth (1% Shade) | General Properties | Fastness Properties | ||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Solubility g/l at 300C | Application Method | Dyeing/ Fixation Temp (0C) | Preferred electrolyte (Glauber's Salt/Comm. Salt) | Optimum % shade, for Economical Dyeing | Suitability for light/ Pastel Shades | Dischargeability | Light (0.2%,1.0%,2.0% shade) | Washing | Perspiration | Rubbing (Dry/Wet) | Chlorinated water (Effect / Satin) | Post Mercerization (Effect/Satin) | ||||||||||
In Water | With 50gpl Common Salt | With 50gpl Glauber's Salt | With 50gpl Common Salt & 20gpl Soda-ash | Exhaust Dyeing | Pad-Batch Dyeing | ISO-3 Effect/Satin | ISO-4 Effect/Satin | Acid Effect/Satin | Alkaline Effect/Satin | |||||||||||||
Reactive Yellow AS3R | 1.68 | 150 | 100 | 100 | 50 | S | S | 60 | GS/CS | 4 | S | F | 3 4 4 |
4-5 4 |
4 4 |
5 4 |
5 4 |
4-5 3-4 |
4-5 4 |
3-4 4-5 |
||
Reactive Orange AW3R | 1.33 | 100 | 80 | 80 | 10 | S | S | 60 | GS | 4 | LS | G | 3 3-4 4 |
4-5 4 |
4 4 |
5 4 |
5 4 |
4-5 3-4 |
4 4-5 |
3-4 4 |
||
Reactive Red ASG | 1.4 | 80 | 25 | 25 | 5 | S | NS | 60 | GS | 4 | NS | G | 2 2-3 3-4 |
4 4 |
4 3-4 |
4 4 |
4 4-5 |
4-5 4 |
3-4 3-4 |
3-4 3 |
||
Reactive Red AS3G | 2.52 | 150 | 100 | 100 | 50 | S | LS | 60 | GS/CS | 6 | S | P | 2 3 3 |
4 4-5 |
3-4 3-4 |
4 4 |
4 4 |
4-5 3-4 |
3-4 3-4 |
3-4 4 |
||
Reactive Red AS2B | 1.48 | 150 | 100 | 100 | 50 | S | LS | 60 | GS/CS | 5 | S | P | 2-3 2-3 3-4 |
4 4 |
4 3-4 |
4 4 |
4 4 |
4-5 3-4 |
3-4 4 |
3-4 4 |
||
Reactive Deep Red ASB | 1.4 | 100 | 50 | 50 | 25 | S | LS | 60 | GS/CS | 4 | LS | P | 2-3 3 4 |
4-5 4-5 |
4 4 |
4 4 |
4 4-5 |
4-5 4 |
4 4 |
3-4 3 |
||
Reactive Blue ASB | 2.1 | 150 | 100 | 100 | 35 | S | LS | 60 | GS/CS | 5 | S | G | 2-3 3 3-4 |
4-5 4 |
4-5 4 |
4-5 4 |
4-5 4 |
4 3-4 |
4 4 |
3-4 4-5 |
||
Reactive Navy ASB | Deep Navy:7.2 | 150 | 100 | 100 | 50 | S | S | 60 | GS/CS | 6 | NS | G | - - 4* |
4 4 |
4 4 |
4 4 |
4 4 |
4 3* |
3-4 3-4* |
3-4 3-4 |
||
Reactive Black AGR | Deep Black:6 | 150 | 80 | 80 | 50 | S | S | 60 | GS/CS | 6 | LS | G | 4-5* | 4 4 |
4 4 |
5 4 |
5 4 |
4 3* |
3-4 3-4* |
3-4 3-4* |
||
Reactive Black AW2N | Deep Black:8 | 150 | 100 | 100 | 50 | S | S | 60 | GS/CS | 8 | LS | G | 4-5* | 4 4 |
4 4 |
5 4 |
5 4 |
4 3* |
3-4 3-4* |
3-4 3-4* |
||
Reactive Black AG | Deep Black:6 | 150 | 80 | 80 | 50 | S | S | 60 | GS/CS | 6 | LS | G | 4-5* | 4 4 |
4 4 |
5 4 |
5 4 |
4 3* |
3-4 3-4* |
3-4 3-4* |
||
Reactive Black AR | Deep Black:6 | 150 | 80 | 80 | 50 | S | S | 60 | GS/CS | 6 | LS | G | 4-5* | 4 4 |
4 4 |
5 4 |
5 4 |
4 3* |
3-4 3-4* |
3-4 3-4* |
A P Industries apazol Reactive AS/W Dyes are high performance dyes, made from speciality dyestuff intermediates and reactive groups. These dyes are specially engineered to give very high tinctorial value and therefore can be used for producing deep shades by exhaust dyeing.
A P Industries apazol Reactive AS/W Dyes can also be used in combination with regular VS or ME dyes for producing mixture shades.
Winch/Soft flow jet dyeing : Start dyeing with required amount of dyes at room temperature. Run the fabric for 10 minutes. Add the required amount of salt in 2-3 portions over a period of 20 minutes and raise the temperature to 600C in 20-30 minutes.
%Shade | Common Salt (g/l) | Soda Ash (g/l) | Mixed Alkali (g/l) | |
---|---|---|---|---|
Soda Ash | Caustic Soda Solid | |||
Up to 0.1 | 5-10 | 8 | 8 | - |
0.1 to 0.5 | 10-40 | 10-15 | 10 | - |
0.5 to 1.0 | 40-50 | 15-20 | 5 | 0.2-0.4 |
1.0 to 2.0 | 50-70 | 20 | 5 | 0.4-0.5 |
2.0 to 4.0 | 70-80 | 20 | 5 | 0.5-0.8 |
Above 4.0 | 80 | 20 | 5 | 1.0 |
To achieve best possible fastness properties,it is essential to remove the unfix / hydrolysed dye completely from the substrate. Following sequence can be used for this purpose.
Cold rinse Hot rinse Neutralise (with acetic acid) Soap (1-3 times) Hot rinse Cold rinse.
Soaping can be done with 1-2 g/l non-ionic or anionic detergent or polymeric washing off agent at boil for 15 min. (M.L.:1:15 to 1:20)
Fastness of dyed material to various agencies was assessed as per standard test methods at 1/1 std. depth, mentioned below:
Washing | ISO-3 and ISO-4 (Ratings by greyscale : 1-poor, 5-excellent). |
Rubbing | ISO 105x12 (Ratings by greyscale : 1-poor, 5-excellent). |
Light | AATC 16E 20hrs. (for blacks at 8.0% shade)(Color change ratings by greyscale:1-poor, 5-excellent). |
Perspiration | ISO 105-E04 (Ratings by greyscale:1-poor,5-excellent). |
Chlorinated Water | ISO 105-E03 (Ratings by greyscale:1-poor,5-excellent). |
Post Mercerisation | 300 g/l caustic soda solution at 200C for 5 min. Followed by cold rising and neutralization with sulfuric acid. (Ratings by greyscale : 1-poor, 5-excellent). |
Note : 1 Since post mercerization results are more sensitive to processing conditions/sequence, the data mentioned in this shade card is only indicative, without any guarantee/assurance.
Note : 2 Standard depth was determined by using 40s mercerised poplin fabric, M:L::1:10, common salt : 60gpl, soda ash : 20gpl: Dyeing time : 90 min.